Electronic Application With Full Automation System

1. Dispensing Vlaves & Feeding System

Dispensing Vlaves & Feeding System

2. Cleaning Machine

Cleaning Machine

Technical Parameter Factory Requirements:

Serial NumberFactory RequirementsTechnical Parameter
1External Size L*W*H950mm*1320mm*1540mm
2PowerAC220V 50~60Hz
3Air supply0.5Mpa~0.8Mpa

Configuration Description:

Serial NumberSpecification ItemsSpecification parameters
1Weightmake an appointment 450KG
2Clear AreaL400*w400mm
3Amplitude modulation range50-460mm
4Conveyor Height930mm±30mm
5Control SystemIndustrial computer+motion control card
6Drive TypeServo system+screw module transmission
7Axis3 axle
8Max Work Move Speed500mm/sec
9Max PCB Component Heightupper 100mm below 100mm
10ProgrammingTeaching demonstration/offline programming
11Positioning Accuracy0.02mm
12Repeat Accuracy0.02mm
13Lighting sectionExplosion proof lamp tube
14Operating Frequency25 KHz ~ 35 KHz
15High working pressure2KV ~ 7KV
16Processing diameter4mm-10mm
17Power efficiency>90% (At maximum power output)
18Cleaning output power150W-450W (Customized according to different nozzles)
19Total Power2000W


3. Dispensing Machine

Online High-speed Dispensing System D460
Online High-speed Dispensing System D460
Online High-speed Dispensing System ZD460
Online High-speed Dispensing System ZD460
Online Dispensing Silicone System D5-L
Online Dispensing Silicone System D5-L
Online High-speed Dispensing System D460L-A
Online High-speed Dispensing System D460L-A

Item

TD-10 (2K)

D5-L (1K)

D460

D460-D

Feauters

2K Mixing & Potting System

Flexible Coating

System (5-axis)

High-speed

Precision Jetting

Mass Production

 Jetting (Dual Lane)

Machine Size

(mm)

1200 × 1460 × 2060

1050 × 1320 × 1540

1480 × 980 × 1500

1480 × 980 × 1500

Weight

Approx. 750 kg

Approx. 650 kg

Approx. 700 kg

Approx. 750 kg

Power Supply

AC220V

AC220V

AC220V

AC220V

Power Consumption

2000W

1500W

2000W

2500W

Air Pressure

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

Working Area (mm)

550 × 500

500 × 500

460 × 510

460 × 510

Max Speed

800 mm/s

500 mm/s

1000 mm/s

1000 mm/s

Positioning Accuracy

±0.02 mm

±0.025 mm

±0.01 mm

±0.01 mm

Repeatability

±0.02 mm

±0.025 mm

±0.01 mm

±0.01 mm

Max Load

15 kg

6 ~ 10 kg

5 kg

5 kg

Max Product

Height

120 mm

±80 mm

Limited

Limited

Type

Two-component

(2K)

Single-component (1K)

Single-component

(1K)

Single-component

(1K)

Dispensing

Method

Contact

Contact

Non-contact

(Jetting)

Non-contact

(Jetting)

Mixing Function

✔ Yes

✖ No

✖ No

✖ No

Valve Type

Screw Valve

High-pressure

Valve

Jet Valve

Jet Valve

Jetting Capability

Item

TD-10 (2K)

D5-L (1K)

D460

D460-D

Control System

IPC + Motion

Controller

IPC + Motion

 Controller

PROCISS +

Vision System

PROCISS +

Vision System

Drive System

Servo + Ball Screw

Servo + Screw Module

Servo +

Precision Screw

Same as D460

Axis Configuration

3 Axis

5 Axis

(with rotation)

3 Axis

3 Axis

Programming

Teaching

Teaching

Vision-based Online Programming

Vision-based Online Programming

CCD Vision

System

Optional

Optional

Standard

Standard

Laser Height

 Sensor

Optional

Optional

Optional

Optional

MES Connectivity

Optional

Optional

Optional

Optional

Barcode System

Optional

Optional

Optional

Optional

Productivity Level

Medium

Medium

High

Very High

Production Line

Single

Single

Single

Dual Track

SMEMA Interface

Optional

Optional

✔ Yes

✔ Yes

Parallel

Operation

✔ Yes

Potting

✔✔✔

Sealing

✔✔✔

Coating

✔✔✔

✔✔

✔✔

Underfill

✔✔✔

✔✔✔

Micro Dispensing

✔✔✔

✔✔✔

Jetting

✔✔✔

✔✔✔

4. Coating Machine

Online Intelligent Coating System SMART
Online Intelligent Coating System SMART
Online Intelligent Coating System C3-S
Online Intelligent Coating System C3-S
Online Intelligent Coating System C4
Online Intelligent Coating System C4
Online Intelligent Coating System C6
Online Intelligent Coating System C6

Item

SMART

(Economical)

C3-S

(Online)

C3-P

(High-end)

C4

(Multi Functional)

Type

Entry-level

/ Economical

Online

Production System

Standard

Industrial Solution

High-end Multi-axis Coating System

Machine Size (mm)

950 × 1320 × 1540

950 × 1320 × 1540

950 × 1320 × 1540

950 × 1320 × 1540

Weight

Approx. 450 kg

Approx. 540 kg

Approx. 590 kg

Approx. 630 kg

Power Supply

AC220V / 50~60Hz

AC220V / 50~60Hz

AC220V / 50~60Hz

AC220V / 50~60Hz

Air Pressure

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

0.5 ~ 0.8 MPa

Air Consumption

>10 CFM

>10 CFM

>10 CFM

>10 CFM

Power Consumption

1500W

1500W

1500W

2000W

Coating Area (mm)

400 × 400

430 × 440

430 × 440

480 × 450

Max Speed

500 mm/s

500 mm/s

500 mm/s

500 mm/s

Positioning Accuracy

±0.02 mm

±0.02 mm

±0.02 mm

±0.02 mm

Repeatability

±0.02 mm

±0.02 mm

±0.02 mm

±0.02 mm

Max PCB Height

Top 100 mm

/ Bottom 100 mm

Top 100 mm

/ Bottom 100 mm

Top 100 mm

/ Bottom 100 mm

Top 100 mm

/ Bottom 100 mm

Conveyor Height

930 ±30 mm

920 ±30 mm

920 ±30 mm

920 ±30 mm

Amplitude Range

50 ~ 460 mm

50 ~ 460 mm

50 ~ 460 mm

50 ~ 460 mm

Axis

3 Axis

3 Axis

3 Axis

4 Axis

Rotation Function

No

No

No

±170°

Drive System

Servo + Screw

Module

Servo + Screw

Module

Servo + Screw

Module

Servo + Screw

Module

Control System

Industrial PC

+ Motion Control

Card

Industrial PC

 + Motion Control

Card

Industrial PC

+ Motion Control

 Card

Industrial PC

 + Motion Control

Card

Programming

Teaching + Offline

Teaching + Offline

Teaching + Offline

Teaching + Offline

Nozzle Quantity

2

2

2

2

Valve Type

Atomization Valve +

 Needle Valve

Atomization Valve +

 Needle Valve

Atomization Valve +

Needle Valve

Atomization Valve +

Needle Valve

Item

SMART

(Economical)

C3-S

(Online)

C3-P

(High-end)

C4

(Multi Functional)

Coating Method

Spray + Needle

Spray + Needle

Spray + Needle

Spray + Needle

Coating Type

Selective Coating

Selective Coating

Selective Coating

Selective Coating

Needle Coating

Width

2 ~ 5 mm

2 ~ 5 mm

2 ~ 5 mm

2 ~ 5 mm

Dot Size

0.8 ~ 2 mm

0.8 ~ 2 mm

0.8 ~ 2 mm

0.8 ~ 2 mm

Edge Accuracy

±0.5 mm

±0.5 mm

±0.5 mm

±0.5 mm

Spray Width

5 ~ 10 mm

5 ~ 10 mm

5 ~ 10 mm

5 ~ 10 mm

Coating Thickness

0.02 ~ 1 mm

0.02 ~ 1 mm

0.02 ~ 1 mm

0.02 ~ 1 mm

Glue Tank

10L ×1 + 2L ×1

10L ×1 + 2L ×1

10L ×1 + 2L ×1

10L ×1 + 2L ×1

Mixing Type

Manual

Manual

Manual

Manual

Auto Cleaning

Yes

Yes

Yes

Yes

Exhaust System

Top Exhaust

Bottom Exhaust

Bottom Exhaust

Bottom Exhaust

Lighting

Explosion-proof Lamp

Explosion-proof Lamp

Explosion-proof Lamp

Explosion-proof Lamp

Inspection

LED UV Light

LED UV Light

LED UV Light

LED UV Light

CCD Vision System

Yes

Yes

Yes

Yes

MES Traceability

Yes

Yes

Yes

Yes

Dual Conveyor

Yes

Yes

Yes

Yes

Laser Height

 Measurement

Yes

Yes

Yes

Yes

Laser Width

Measurement

Yes

Yes

Yes

Yes

UPS

Yes

Yes

Yes

Yes

Barcode System

Yes

Yes

Yes

Yes

Liquid Level

Detection

Yes

Yes

Yes

Yes

Pressure Monitoring

Yes

Yes

Yes

Yes

Waste Recovery

System

Yes

Yes

Yes

Yes

5. Detection Machine

Online Panoramic Detection System AVI-PV500
Online Panoramic Detection System AVI-PV500
Online Coating Inspection System Single Sided AVI-500
Online Coating Inspection System Single Sided AVI-500
Online Coating Inspection System Double Sided AVI-500D
Online Coating Inspection System Double Sided AVI-500D
3D Line Laser Inspection System AVI-750
3D Line Laser Inspection System AVI-750

6. Oven Machine

Vertical Curing Oven PL-410
Vertical Curing Oven PL-410
Online Infinite Lamp Curing Oven UV-1500A
Online Infinite Lamp Curing Oven UV-1500A
Online LED/ Mercury Lamp Curing Oven UV-120A/ UV-120L
Online LED/ Mercury Lamp Curing Oven UV-120A/ UV-120L
Online Hot Air/ Infrated Curing Oven HA/IR-300A
Online Hot Air/ Infrated Curing Oven HA/IR-300A

7. Full Automation System

Full Automation System

8. Applications

Automotive Electronics
Automotive Electronics
New Energy
New Energy
3C
3C
Semiconductor
Semiconductor

9. Customers

Customers
Customers
Single Spray Single Bake Line
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