3D Digital Packaging Solution for Semiconductor

Digital Packaging Technology

Whole Area Processing Logic With Image Processing Technology

Process Flow

Digital Packaging Technology
No Need Masking Tape

No Need Masking Tape

No Need Masking Glueit Electronic

No Need Masking Tape

Diversified Production Mode

Dispensing, Coating implemented on one device, realizing different protection levels.
Thin Layer Coating General Protection

Thin Layer Coating General Protection

Thick Layer Coating High-grade Protection

Thick Layer Coating High-grade Protection

Fence + Filling With Same UV Glue

Fence + Filling With Same UV Glue

Separate Fence Fill With Any Glue

No Need Masking Tape

Materials Can Be Stacked Layer By Layer

Freely control the glue thickness to achieve higher precision packaging protection.
Materials Can Be Stacked Layer By Layer
Materials Can Be Stacked Layer By Layer
Digital Packaging Solution For Semiconductor Circuit Board
Industrial piezoelectric nozzle, reliable 3-axis motion platform

Industrial piezoelectric nozzle, reliable 3-axis motion platform

Precision CCD positioning system, dual head water-cooled UV-LED curing system

Precision CCD positioning system, dual head water-cooled UV-LED curing system

Packaging Thickness & Speed
ParameterTechnical DataRemarks
Thickness of Single Layer15/30/50 μmAdjustable
Thickness of Multilayer3 mmTotal Thickness
Fastest Speed for Single Layer Packaging15 s320*400 mm

Speed of Axes
ParameterTechnical DataRemarks
Number of Axes3
Movement Speed (XY)200 or 300 or 400 mm/sLow/Medium/High

Accuracy
ParameterTechnical DataRemarks
Packaging Accuracy±0.1 mm
Repeat Accuracy±0.02 mm

Work Space
ParameterTechnical DataRemarks
Max. panel size X- and Y-direction400*320 mm
Max Working Load3 kg

PCBA Characteristics
ParameterTechnical DataRemarks
Max. Size400*320 mm
Max. Component Height≤10 mm (recommend)

System Control
ParameterTechnical DataRemarks
Software SystemKP400 Smart SoftwareOwn IPR
Windows Operating SystemWin10

Power Supply
ParameterTechnical DataRemarks
Voltage220V/ 50Hz/ 3kW
Compressed Air>0.5Mpa
Ambient Temperature17-28°C
Relative Air Humidity30-70%RH

Machine Size
ParameterTechnical DataRemarks
Size (LWH)1500*1370*1570 mm
Weight1250 kg

Main Components
ComponentTechnical Data / Specification
NozzlePiezo printing nozzle
Drive Motor (XY/ZR)XY linear motor/ZR stepper motor
Curing SystemDual head UV-LED(water cooled)
Visual Positioning System500W Industrial camera with high precision telecentric lens.
UV Ink SystemIndependent dual loop
Motion Guide RailPrecision linear guide rail
Track Data
ParameterTechnical Data / Specification
Max. height of conveying surface25 mm above and 80 mm below
Opening & Closing Speed30 mm/s
Conveying Heigh900±20 mm or 1000±20 mm
Conveying Speed5-10 m/min
Conveyor Type:High temperature and anti-static belt
Transfer DirectionL→R (R→L optional)
PCB Edge Space≥5 mm
Applicable Material Characteristics
PropertyTechnical Specification
Viscosity10-15cps (Operation temperature 30°C~55°C)
Surface Tension25-35dyn/cm
PH Value6-8
Particle SizeD90≤200 nm
Curing MethodUV curing

* Note: The material must pass KONIG test certification before used on the machine, otherwise it will cause damage to the glue system and print head.
Applicable Material Characteristics
PropertyTechnical Specification
Viscosity10-15cps (Operation temperature 30°C~55°C)
Surface Tension25-35dyn/cm
PH Value6-8
Particle SizeD90≤200 nm
Curing MethodUV curing

* Note: The material must pass KONIG test certification before used on the machine, otherwise it will cause damage to the glue system and print head.

Equipment Introduction

KP400 applies 3D printing technology to electronic packaging protection, is a new concept of product packaging protection equipment. Accurately spray UV glue onto the areas that require protection, and form various 3D shapes through multi-layer stacking, providing high-strength protection for electronic components such as PCBA and FPC.

Single Spray Single Bake Line
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